Intercooler and control system for turbo power plants



INVENTOR.

5 Sheets-Sheet l .EEFEFEEFFEFFM N. C. PRICE E m R Dr 0. m g N A A H m N Y B mm mm mm ow 223m mat. m2

INTERCOOLER AND CONTROL SYSTEM FOR TURBO POWER PLANTS tzn 243m 82m 53E Nov. 20, 1951 Filed Jan. 13, 1947 Nov. 20, 1951 N. c. PRICE 2, INTERCOOLER AND CONTROL SYSTEM FOR TURBO POWER PLANTS Filed Jan. 15, 1947 fiig. E i +fi 7o 9 5 Sheets-Sheet 2 INVENTOR.

NATHAN C. PR ICE BY Agent Nov. 20, 1951 N. 0. PRICE 2,575,633

INTERCOOLER AND CONTROL SYSTEM FOR TURBO POWER PLANTS Filed Jan. 15, 1947 5 Sheets-Sheet 3 65 79 E- 5 I 6 66 l L l LJ III/IIIIIII n7 I22 $.11 INVENTOR.

NATHAN C. PRICE Aden:

Nov. 20, 1951 N. c. PRICE 2,575,683

INTERCOOLER AND CONTROL SYSTEM FOR TURBO POWER PLANTS Filed Jan 15, 1947 55116812S-Sh86t 4 INVENTOR. NATHAN 0. PRICE Agent Nov. 20, 1951 N. c. PRICE 2,575,583

INTERCOOLER AND CONTROL SYSTEM FOR TURBO POWER PLANTS Filed Jan. 13, 1947 5 Sheets-$heet 5 IIIIIIIIII INVENTOR. NATHAN C. PRICE BY Patented Nov. 20, 1951 INTERCOOLER AND CONTROL SYSTEM FOR TURBO POWER PLANTS Nathan C. Price, Los Angeles, Calif., assignor to Lockheed Aircraft Corporation, Burbank, Calif.

Application January 13, 1947, Serial No. 721,782

11 Claims. (Cl. 80-85-6) This invention relates to gas turbine power plants, and has more particular reference to intercooling and control systems for power plants of that type. It is a general object of the invention to provide a compact, rugged, and efilcient intercooler and effective automatic associated controls for application to or embodiment in system of the character referred to above, used turbo power plants employing compressed air as pressors are employed, a high overall thermal efllciency is obtained by preserving a substantially isothermal condition in the air compressor flow system of theplant, even though variations in the temperature and pressure of the ambient air may occur. This preservation of substantially isothermal conditions in the stream of the working fluid is. of particular importance in the case of turbo power plants designed for the propulsion of aircraft. Furthermore, where there are variations in the air pressure at the inlet of the compressor resulting from changes in the air-- craft speed and ambient atmospheric conditions, it is important to maintain a substantially constant ratio between the absolute air pressure at the intercooler and the mass air .flow through the power plant under various load conditions an at the difierent altitudes of flight.

The present invention is directed to intercooler means and a control system for maintaining substantially isothermal conditions in the compressed air or working medium being supplied to the combustion chamber and for preserving a substantially constant ratio between the absolute air pressure at the intercooler and the air mass flow through the power plant system. An object of the invention is to provide a dependable automatic control for the coolant supply system of the intercooler to obtain the substantially constant isothermal condition in the compressed air system of the power plant. The automatic -con trol operates to maintain the temperature of the air at the exit side of the intercooler substantially constant by a thermostatic regulation of the coolant supply for the intercooler.

Another object of the invention is to provide an intercooler means and anautomatic control in combination with an automatic means for preserving a substantially constant ratio between the absolute air pressure at the intercooler and the air mass flow through the power plant so that by suitable regulation of the fuel supply to the combustion chamber and pressure conditions in the turbine, a substantially constant design Q/N is obtained throughout the compressor andvturbine blading and a generally constant Mach number is obtained in the turbine and compressor. The ratio of the absolute air pressure at'the intercooler to the air mass flow is maintained substantially constant by the automatic variation in the speed of operation of the first stages of the compressor blading, while as above mentioned, the temperature of the compressed air leaving the intercooler and entering the high speed or second stage compressor is also maintained substantially constant. These two factors of control are instrumental in bringing about efficlent, generally constant internal power plant conditions throughout a wide range of loads and where the external pressures and temperatures vary greatly.

Another object of the invention is to provide an intercooler for arrangement in theflo'wp'ath between the first and second stage compressors which is shaped and proportioned for convenient installation in the casing of the high pressure compressor, and which is constructed so that substantially uniform flow distribution is obtained" .through its core without entailing excessive or detrimental air bends. The intercooler may be in the form of an annular or tubular structure readily positioned in the compressor casing and is designed so that the air flows in a generally radial direction through the multitude of intercooler passages with only minor bends or changes in direction. g

Another object of the invention is to provide an intercooler of strong durable construction inexpensively fabricated from a plurality of sectional laminatlons or sandwiches." The intercooler is composed of a plurality ofinexpensive stamped sheet metal parts assembled in brazed-together laminations or sandwiches," each providing an extended flow passage for a liquid coolant and a plurality of flow paths for the air. These assemblies or sandwiches are each simple units constructed at low cost and easily assembled together the above mentioned laminated assemblies or sandwiches may be individually removed and replaced in the event they become clogged or develop leaks.

It is another object of the invention to provide an intercooler which provides a multiplicity of serpentine channels for carrying the coolant, each channel having its major or elongated arms extending axially of the core and which also provides a large number of air flow paths at each side of each serpentine coolant channel, the airflow paths extending transversely of and in close relation to the major arms of the serpentine channel to efiect an extensive and efllcient heat transference between the compressed air and the coolant. The many major elongate arms of the serpentine coolant duct are each successively intersected at spaced points by the lines or planes occupied by the air flow paths and the latterare preferably angular or chevron shaped to increase their areas of intersection or "contact" with the lines of the serpentine coolant channels.

A further object of the invention is to provide an intercooler of the character referred to wherein the above mentioned sandwiches or laminated assemblies are related one to the other so that there is an equal number of air flow paths at each side of each coolant channel to effect a uniform and distributed heat absorption or cooling eilect.

Other objects and features of the invention will be readily understood from the following detailed description of a typical preferred form of the invention wherein reference will be made to the accompanying drawings in which:

Figure l is longitudinal sectional view of an internal combustion turbo power plant embodying the features of the invention, with certain parts appearing in side elevation;

Figure 2 is an enlarged fragmentary longitudinal section illustrating the intercooler and'radiator, together with the associated power plant elements, with the combustion chamber and a portion of the turbine broken away;

Figure 3 is an enlarged longitudinal fragmentary sectional view of the intercooler and its header pipes showing the grooved face of one of the fin plates and illustrating the direction of air flow through the intercooler;

Figure 4 is a greatly enlarged fragmentary elevational view taken substantially as indicated by line 4-4 on Figure 3;

Figure 5 is an enlarged fragmentary sectional view of one of the intercooler sandwiches taken as indicated by line 8-! on Figure 4;

Figure 6 is a greatly enlarged fragmentary side elevation of one of the fin plates of the intercooler;

Figure 7 is a greatly enlarged fragmentary elevational view of one of the foraminous bonding or brazing sheets employed in fabricating the intercooler;

Figure 8 is an enlarged sectional view of the intercooler taken in a plane at the face of one of the tube providing plates; I

Figure 9 is a sectional view taken as indicated Figure 13 is an enlargedfragmentary sectional view of one of the rivet attachments for the intercooler;

Figure 14 is an enlarged fragmentary sectional I closed.

The power'piant as illustrated in Figure 1 includes a first stage compressor A. a second stage compressor B, a combustion chamber C and a turbine D for driving the compressors.

The compressors A and B are of the axial flow type, the compressor A being arranged to receive ram air during night of the aircraft and the compressor B receiving the compressed air from compressor A. The compressor A has an elongate cylindrical casing l0 open at its forward end for the reception of the ram air. A rotor H of rearwardly increasing diameter rotates in the casing in and carries a plurality of rows of blading I2 operating between stator blading II on the casing. A spider it at the forward end of the casing carries bearings for the rotor H and has supporting webs I! which also serve as counter blades for the forward row of compressor blades H. The rotor Ii is journaled at a bearing It on the spider N and at a cylindrical land ll adjacent its rear end to rotate about a longitudinal axis. The forward portion of the low pressure axial flow compressorhas an independently rotatable rotor or drum section It carrying several rows of blading ii". The section 18 is journaled on a bearing land is provided on a central hub 20 at the forward end of the rotor Ii.

In accordance with the invention the drum section is is independently driven and controlled so that its speed of rotation may be varied with re spect to the speed of the main rotor I i to compensate for variations in air pressure at the inlet spider il arising from the speed of the aircraft. altitude and atmospheric conditions. The drive for the independent drum section it is in the form of a variable speed hydraulic unit 2|. This hydraulic drive unit which is diagrammatically illustrated in Figure 12, may be of the type disclosedin Patent No. 2,379,183, issued June 26, 1945. The drive comprises a toroidal fluid-filled container 22, a portion of which 'is associated with the driving member or rotor H and a portion of which is in association with the driven drum section II. This latter driven portion of the container 22 carries internal radial vanes 13 and the driving portion carries variable-angle vanes 24 operating in the fluid circulating path within the container. The vanes 24 are movable or pivotable so that their angle of attack may be changed to vary the speed relationship between the rotor H and the forward section it of the compressor A. The means for adjusting the angle of attack of the vanes 24 to control operation of the drumsection It will be subsequently described in connection with the other controls of the invention. 7

The high pressure axial flow compressor 8 comprises an outer casing 25 continuing rearwardly from the casing l8 and an inner casing 88 spaced within the outer casing. A rotor 28 of rearwardly increasing diameter is. arranged in the casing 28 and is supported for rotation independently of the rotor ll of the compressor A. A spider 29 is secured between the casings l8 and 28. and a similar spider 88 is provided at the rear end of the casing 28'. Suitable bearings II and 32 journal the ends of the rotor 28 in the spiders. Rows of blades 38 on the rotor 28 operate between rows of stator blades 84 on the inner casing 28. l

The rotor 28 of the high pressure axial flow compressor B is driven at a greater velocity than the rotor H of the low pressure compressor A. there being a speed reducing gearing between the rotors for effecting this speed differential. The gearing includes a beveled drive gear 88 on the forward end of the rotor 28 and one or more pinion clusters 81 carried by right-angled shafts 38. The driving gear 88 meshes with the large diameter pinions of the clusters 81 and the small diameter pinions of the clusters mesh with a driven gear 88 fixed on the rear end of the low pressure compressor rotor II.

The low pressure axial flow compressor A has an annular rearwardly extending discharge duct 48 and the high pressure compressor B has an annular inlet 4| of considerably smaller diameter. The compressed air from the low pressure compressor A is directed or conducted from the duct 48 to the inlet M of the compressor B by an annular passage 42 which extends rearwardly and inwardly from the duct 48 and then inwardly and forwardly to the inlet 4| of compressor B. The intercooler of the invention is arranged in or across this passage 42, as will be later described in more detail. A plurality of directionchanging guides or vanes 8 is provided in the passage 82.

The combustion chamber C includes a tubular frusto-conical casing 48 extending rearwardly from thecasing 28 and the casing 44 of the turbine D, in turn, constitutes a cylindrical rearward extension of the casing 43. An annular shroud 4 8 is supported in spaced concentric relation within the casing 48 by the spider 88 and a nozzle-ring 48. The casing 48 and the shroud 45 together define an annular combustion space 41. An annular passage 48 connects the discharge of the high pressure compressor B with the space, 41 to deliver the compressed air there--v to. A plurality of spaced nozzles 48 is arranged in the forward portion of the combustion space for discharging a suitable fuel or fuel mixture therein. The nozzles 48 are carried by an annular supply manifold 88, which in turn is supplied with f"l by a pipe 8|. One or more igniting plugs enter the combustion space 41 to initiate cpmbustion of the fuel and air mixture therein? A The 'Eturbine D includes a rotor 88 rotatable within the casing 44 and fixed on acentral shaft 84. The shaft 84 is journaled in the shroud 45 and the spider 88, and is secured to the rotor 28 of the' high pressure compressor B to drive the same. The rotor 88 is of conoidal configuration and carries rows of axial flow buckets 88 operating between rows of intermediate turbine blades 88 on the casing 44. The gases of combustion and the heated unconsumed compressed air which drive the turbine D are conveyed rearwardly from the expansion zone of the turbine by a duct or pipe 81. This tail pipe 81 may be annular or circular in transverse cross section. and is somewhat convergent at its rear end. The convergent rear portion 88 of the pipe "discharges into what I will term the augmenter 88 of the propulsive nozzle (not shown). is a tubular member larger in diameter than the convergent pipe portion 88. and its forward end is spaced from the pipe to leave a rather narrow annular passage 88 for admitting external air to the stream of exhausting gases. The augmenter 88 has a flared annular apron 8 on its forward end joining a tubularshroud 8|. The shroud 8! surrounds the power plant with clearance leaving an annular air passage 82 for conducting air to the augmenter passage 88. The shroud 8| may receive air from any selected source. For example. it may be open at its forward end to receive ram air. In any event. there is a rearward flow of air through the passage 82 as indicated by the arrow in Figure 2. p

The intercooler E of the invention is arranged in the path of the compressed air passing from the low speed compressor A to the high speed compressor B. It is housed within the casing 28, being located in the forward portion of the annular space between the two concentric casings 28 and 28. Where the compressor casings 28 and 28 are circular in cross section. the intercooler E is preferably of a similar configuration. As best shown in Figure 1. the intercooler E is proportioned so as to be spaced from the opposing concentric walls of the two casings and to intersect the above described air passage 42 by extending axially therethrough. In accordance with the invention, the intercooler E is comprised of a multiplicity of like or identical assemblies. each providing an extended tortuous passage for the cooling medium and a plurality of flow paths for the compressed air. These are the assemblies which I have hereinabove referred to as sandwiches. and each includes a pair of tube sheets 88; see Figures 5, 8 and 9. The tube sheets 88 are formed of thin sheet metal such as beryllium copper and are elongate rectangular members. Integral ears or legs 88 project axially or rearwardly from each rear corner to each sheet. Each tube sheet 85 is pressed or formed to have a continuous uninterrupted serpentine surface groove or channel 88. The channel 88 of each sheet 88 has its beginning at the extremity of one leg 88, and its terminus at the extremity of the other leg. Each channel 88, between these two points or ends, constitutes a series of closely spaced parallel runs or passes connected by bends 81, as shown in Figure 8. The elongate passes and bends of the channels 88 are broad and relatively shallowas shown in Figure 5, whereas the portions of the channels in the legs 88 are substantially semi-circular in cross section. The lands or portions of the sheets 88 between the runs of the channels 88 are flat, as are the marginal parts of the sheets. The two sheets are arranged back-to-back to have their respective channels 88 in mating communication, and are then furnace brazed together so that the two channels form a continuous fluid path or passage closed to the atmosphere except at its opposite ends. To facilitate a uniform brazed bond or connection between the sheets 88, it is preferred to arrange a thin perforate sheet 8 of silver solder. such as shown in Figure 7, between the sheets to prepare them for the brazing. Instead of the perforated sheet 8 such as shown in Figure 7, it may be preferred to out out an extremely thin sheet of silver solder to conform to the lands or flat surfaces of the sheets 88. It has been found The augmenter 88 amuse that the thin silver solder sheet assures a uniform bond between the tube sheets 8 without clogging or reducing the capacity of the channel Bl. Subsequent to the brazing together of the tube plates II, the plates are thoroughly cleansed, both internally and externally, to remove the excess flux and oxides.

Each sandwich assembly of the intercooler E further includes one or more fin sheets Ill at each side of the pair of brazed together tube sheets 65. In the preferred construction illustrated there are two fin sheets 10 at each side of the tube sheets. The fin sheets ill are rectangular parts of approximately the same dimensions as the tube sheets and are preferably formed of copper or other material having high thermal conductivity. The sheets 10 are identical and each is formed with a plurality of adjacent parallel generally U-shaped grooves H. The grooves II are in close equally spaced relation so that the sheets 10 are in effect corrugated. The grooves or corrugations 1i extend transversely of the sheets; that is, they extend from one longitudinal edge to the other of each sheet. The grooves or corrugations 1i deilnethe air paths through the core of the intercooler. While in some applications the corrugations Ii may be straight, it is preferred in the present case to make them angular or substantially chevron shaped in plan view, to keep the air flow therethrough within the turbulent range. and thus obtain a high order of heat transfer between the air and the coolant. The angular configuration of the channels or corrugations II also desirably increases the area of "contact of the coolant flow in the passages BI and the air flow-in the corrugations. Furthermore, in the particular core installation shown in Figure 1, the air enters and leaves the faces of the core at an acute angle due to the shape of air flow passages surrounding the intercooler E. The chevron shape of the corrugations H is biased in the direction of these acute angles to keep pres sure drop losses to a minimum as the air enters or leaves the core faces.

As shown in Figures 4 and 5,. the flu sheets I at opposite sides of the assembled tube sheets 65 are secured directly to the tube sheets so that the corrugations ii on their inner sides have their open faces or sides closed by the opposing tube sheets 85. Where there are two up sheets II at each side of the assembled tube sheets I. a flat plain sheet 12 of copper, or other material of high thermal conductivity, is arranged between each pair of adjacent fin sheets to separate the opposing corrugations or air paths of the two fin sheets. The fin sheets 10 are furnace brazed to the tube sheets 05 and the separator sheets 12 and fln sheets. are also furnace brazed together. Extremely thin sheets of silver solder, similarto the sheet illustrated in Figure '7, are interposed between the several sheets Ii and 12 to obtain dependable uniform brazed connections. In ad of using the perforated silver solder sheets, it may be preferred to employ silver solder sheets cut out to correspond with the abutting corrugated lands.

As mentioned above, the several sandwich assemblies of the intercooler are arranged one against the other in an annular series to make up the intercooler core. In order to divide or separate the air channels on the outer faces of the adjacent sandwiches, I provide a sheet H on one side facecof each sandwich. The sheets 14 are suitably brazedon the lands of the outer corrugated iln sheets 10 in the same manner as the other members. of the multi-layer assemblies. The plain outer sheets I4 are on corresponding faces of the sandwiches and thus close oi! the sides of the air passages or corrugations on the adjoining sandwiches. As best illustrated in Fisure 9, each sandwich assembly of the intercooler is slightly tapered or keystone shaped so that when the plurality of sandwiches are assembled one against the other they constitute an annular structure of circular cross section. Following the several brazing operations, each sandwich is subiected to a pickle bath or wash to remove the flux and oxides.

Simple and highly effective means are provided for mounting and supporting the above described multi-layer assemblies or sandwiches so as to constitute the core of the intercooler. These means include an annular supporting member 16 arranged at the forward end of the intercooler. The member 15 is preferably formed of channel stock and is positioned so that its broad web faces rearwardly. The forward ends of the multi-layer assemblies or sandwiches are engaged against the member II and are secured thereto by rivets I6. There is a tubular rivet 16 secured to the pair of tube plates of each sandwich. The shanks of the rivets are split at 'l'l as shown in Figure 13 to straddle the plates 65 and are silver soldered to the plates. The rivets ii are engaged through openings in the annular support It and are then headed up or spun over to attach the sandwiches to the member.

The above described legs 86 are utilized to support or carry the rear ends of the intercooler assemblies. A pair of spaced concentric header pipes 18 and n is positioned at the rear of the intercooler. The inner annular pipe 18 is provided to distribute the eutectic or coolant to the tubes is and the outer pipe 19 serves to carry the cooling medium from the severaltubes. The legs 68 engage against the spaced pipes and have extensions 80 of reduced diameter communicating with openings Si in the walls of the tubes. The extensions 80 are silver soldered to the pipes I8 and I8 to provide fluid-tight seals around the openings 8! and to secure the rear end of the intercooler assembly to the supporting pipes. With the construction'just described. the rear end of the intercooler core is dependably supported on the manifold tubes or pipes 18 and ll. In the event of clogging or leaking of one of the sandwiches, the rivet 16 supporting the forward end of that sandwich is drilled out Or its head is removed and the extensions at the rear end of the sandwich are disengaged from the openings 8i. This frees the defective sandwich for removal and replacement. It will be noted that restriction or clogging of one or more sandwich passages 68 does not interfere with the free flow of cooling medium through the other passages 88.

The system F for supplying the cooling medium to the intercooler E is thermostatically controlled to respond to the temperature of the compressed air at the downstream side of the intercooler. The system includes a reservoir 83 for the liquid cooling medium and a conduit ll leading from the reservoir. The reservoir maybe suitably located at the exterior of the power plant. A suitable pump 85 is interposed in the conduit ll and 'is operable to supply the liquid cooling medium to the intercooler at a substantial pressure. The pump "is preferably mounted on the exterior of the compressor casi "-28 and is preferably of the vane type design to operplant speed.

manifold I9. In practice it is preferred to lead both the pipes 94 and 96 to a multiple ilow manifold 91. The manifold 91 is bolted or otherwise secured to the wall of the casing 29, and has-.a passage 99 which receives the liquid cooling medium from the line 99, and which directs it radially inward to a conduit 94' leading tothe manifold pipe I9. The flow manifold 91 also has a passage 99 having a vertical arm which communicates with the pipe 99 and a horizontal arm communicating with a pipe 99 for conducting the coolant rearwardly at the exterior of the power plant to a radiator G. A pipe 9| returns from the radiator G to the flow manifold 91 where it communicates with a passage 92. A pipe 99 extends from the passage 92 to the reservoir 99 to complete the cycle or path of the coolant fiow. The details of the radiator G will be subsequently described.

The system F further includes a by-Dass valve the member III.

99 in the manifold 91 and a thermostatic control a for the valve. As best shown in Figure 10,.the valve 99 is of the poppet type and controls a port 99 which connects the above mentioned passages 99 and 92. The by-pass port 99 is of substan-' tial capacity and is located so that there is always a maximum circulation of coolant through'the intercooler E to insure a uniform temperature distribution at the entrance of the hi h speed compressor B. The valve 99 which is adapted to cooperate with a seat on the wall of the pas-' sage 92 to control the port 90, is actuated by a pneumatic'cylinder and piston mechanism. This mechanism which is mounted on the manifold 91, includes a cylinder 91 and a piston 99 operating in the cylinder. A head or spider 99 is arranged across the inner end of, the cylinder and has a tubular guide I00 extending across the.

passage 92. An atmospheric bleed 200 communicates with the inner end of the cylinder 91. The valve 99 preferably has an elongate socket IOI slidably receiving the guide I00 to provide a desirable dashpot action and to directthe valve. A valve operating rod I02 slidably passes through the guide I00 and has its inner end attached to the valve 99. The outer end of the rod is secured to the piston 99. A light compression spring I09 urges the piston 99 outwardly and therefore urges the valve 95 toward the open position. A rod I09 on the outer end of thepiston is adapted to extend from the cylinder 91 to indicate the .position of the valve 99. It is to be observed that the pump 85 and valve 95 are related in the system F so that there is a full circulation of coolant through the intercooler E, even when the valve is in the closed or partially closed position.

A thermostatic or temperature sensitive means is provided to control the cylinder and piston mechanism just described. The temperature sensitive means is arranged in the passage 92 at the downstream side of the intercooler E, being supported by a suitable bracket I09 on the support member I9. The thermostatic means includes an elongate outer tube I 09 supported at one end by the bracket I09 and having a cap I01 brazed or otherwise fixed 'to the same end. A tubular valve fitting I09 is fixed to the other end 01 the outer tube I09 and has communicathe outer end ofthe cap. Shims II9 are engaged between the shoulder H2 and the inner end surface of the cap. It will be seen that upon adjustment of the nut III and shims II9 the tube IIO may-be adjusted longitudinally with The inner tube respect to the outer tube I09. H0 is unrestrained and free for longitudinal thermal expansion and contraction throughout its length exoept'at its point of attachment to The inner and outer tubes IIO and.I09 are formed of metals having dissimilar coefficients of thermal expansion and the relative movement between the tubes, result ing from variations in the temperature of the compressed air flowing through the passage 92, is utilized to control a valve, which in turn governs the above described piston 99. In practice. the outer tube I09 may be formed of Dural while the inner tube II 0 is formed of Invar steel. It will be noted .that the thermostat extends transversely across the passage 42 to respond to the average temperature of the compressed air flowing therethrough.

1 I employ the air under pressure inthe passage 92 to operate the valve actuating piston 99. A

port III in the member III carries this air under pressure into the inner tube I I0. The inner tube "0 is provided at its free or unsupported end with an inner valve member II6 which slidably engages in the bore of the above mentioned valve fitting I09. The inner valve member II9 has a central port I I1 communicating with the interior of the inner tube IIO. It is desirable to filter or screen the air under pressure being supplied to the cylinder 91, and it is also important to distribute the air flow through the tube assembly to obtain a uniform heat distribution in the temperature sensitive device. Accordingly an elongate tubular metal screen II9 has one end anchored on the member III and has its other end secured in the port I" to extend longitudinally through the inner tube H0 and to screen" the air under pressure supplied to the port I II. The valve means of the temperature responsive unit includes a series of annular grooves H9 in the periphery of the inner valve member H6 and a similar set of annular grooves I20 in the internal wall of fitting I09. The grooves H9 and I20 are related so as to move into and out of communicationfwhen an increase or decrease in the temperature of the air flowing through the passage 92 results in relative movement between the tubes I09 and H0. Radial ports I2I in the wall of the valve member II9 maintain the port II! in communication with the grooves I I9. One or more axial ports I22 in the fitting I09 maintain the grooves I20 in communication with the conduit I09. The conduit I09 extends to the upper end of the cylinder 91 to carry the actuating air under pressure to the piston 99. With the parts in the positions illustrated in Figure 11, the air pressure supply to the cylinder 91 is cut of! and the spring I09 urges the valve 99 to the open position. This is the condition of the parts when the temperature of-the air leaving the downstream side of the intercooler E is below a selected or predetermined value. It is to be understood that there is a slight leakage of air pressure past or asvacss 32. Thus a substantial portion of the coolant bypasses the radiator G, or at least is not circulated through the radiator. As a result, the temperature of the coolantincreases and the temperature of the air unde r pressure flowing through the passage 42 creases. when the temperature of the air in epassage 42 reaches a given value, the relative ovement between the tubes I36 and no brings the grooves II! into communication with the grooves I23, and air under pressure is again supplied to the cylinder 81. The air pressure acting on the piston 33 moves the valve 35 toward the closed position, and thus restricts or cuts of! the flow of the cooling medium through the by-pass port 36. As a result ofthis, a greater proportion of the cooling medium is circulated through the radiator G and a greater exchange of heat occurs at the intercooler E to reduce the temperature of the air flowing through the intercooler. From the above it will be seen that the intercooler E and the control system F operate to maintain the temperature of the air flowing between the compressors A and B substantially constant, and therefore assist in preserving a generally isothermal condition in the. working circuit of the power plant.

In accordance withthe invention, any suitable form of radiator may be employed to extract the unwanted heat from the cooling medium subsequent to its passage through the intercooler E. In the drawings I have shown a preferred radiator G arranged to utilize the air flow in the shroud 6| to reduce the temperature of the cooling medium, the heat'thus removed being restored to 'the working cycle of the power plant when the air from the shroud BI is introduced through the augmenter passage 53. The radiator G includes an annular apron or wall I 30 surrounding the above described pipe 51. The wall I30 is spaced forwardly from the apron 9 and is flared soas to be substantially parallel with the apron. A stepped Jacket I3I is associated with the wall I30. The jacket has a plurality of annular gradations or steps engaged with the face of the sloping wall I38 to define a'plurality of annular spaces I32. The radiator further comprises a plurality of U flow tubes I33. There is a series of tubes I33 having their receiving ends in communication with the innermost annular space I32. This series of tubes I33 extends axially to the apron 9 where they are supported in openings therein and then return axially or forwardly to discharge into the succeeding annular space I32. Annular series of the return or U flow tubes I33 extend between and connect each successive pair of adjacent fluid spaces I32. Heat radiating fins I38 are associated with the tubes I33 to assist in the dissipation of the heat from the coolant. The flns may be arranged injgenerally parallel relation with the apron 9 and assist in directing the air from the-passage 82 to the augmenter passage 59.

The cooling medium, raised in temperature during its passage through the intercooler, flows through the passage 33 and communicating pipe 90 to the innermost annular space l32 The liquid then progressively flows through the succes- 3I,'which in turn conveys it to the passage 32 of the manifold 33. It will beapparent how the liquid cooling medium circulated through the successive series of tubes I33 is effectively cooled before ,it is re-cycled through the intercooier E.

The heat extracted from the coolant by the air flowing through the radiator G is restored to the working stream of, the power plant by the air ontering the augmenter passage 89 to becomecommingled with the main stream of the exhaustin working fluid. It will be observed that the system F and the associated radiator G constitute a closed system which is automatically controlled by the temperature responsive means .to maintain a substantially isothermal condition in the compressed air supply phase of the power plant cycle tomaterially aid in preserving a high overall efliciency, even under varying load conditions and where the altitude and temperature of the ambient air vary greatly.

As mentioned above, ,the speed of the floating drum section I3 of the'compressor A is controlled with respect to the speed of the main rotor II to compensate for variations in the air pressure at the inlet spider I4, such variations resulting from changes in the speed of the aircraft, altitude and general ambient atmospheric conditions. The

7 through the line.

in the passage 42, the aneroid I31 is partially sive series of tubes I33 to ultimately reach the J outer space I32. A passage I35 conducts the liquid from this outermost space I32 to the pipe variable speed hydraulic drive 2I between the rotor II and the forward drum section I3 of the compressor A is regulated by varying the pitch or effective angle of the vanes 24. The means for regulating the hydraulic drive includes an aneroid I31 responsive to the pressure in the passage 42 which leads from the discharge of the compressor A to the inlet of compressor B. As illustrated in Figure 12. the aneroid I3! is contained within acapsule or chamber I38 which is maintained in communication with the coinpressed air passage 42 by a. duct I33. The action of the aneroid I31 is modulated by a second aneroid I40 arranged where it is subjected to the ambient atmospheric pressure. In the case illustrated, a stem or rod I4I connects the active diaphragms of the aneroids I31 and I40 so that the aneroid I40 acts in opposition to the aneroid I31.

The aneroid I31 regulates a fluid pressure control system which in turn governs the vanes 24 of the variable speed hydraulic coupling 2 I This system includes a cylinder I42 adjacent each vane 24 and a piston or plunger I43 movable in each cylinder to act on the shaft I44 of the adjacent vane 24. The plungers I43 are operable to rotate or turn their respective vanes 24. Lines I43 extend from the cylinders I42 to a fluid pressure line I43. The line I48 handles a suitable liquid: for example, a hydraulic fluid. and cycles the liquid froma reservoir I41 to adjacent the aneroid I31 and then back to the reservoir. A pump I43 circulates the liquid through the line I43 under a suitable pressure and may be driven by one of the radial shafts I38- of the power plant. The above mentioned stem III of the aneroid I31 acts as a valve to control the pressure in the line I48 and therefore, in the cylinders I42. The stem I4I passes through a valve fitting III] in the line I48 and has a transverse port or groove ISI for cooperating with the fitting to control the flow upon the development of excessive air pressure compressed to move the stem HI and thereby cause the fluid pressure in the line I46 and cylinders I42 to gradually disengage the hydraulic drive or clutch 2I. Conversely, a deficient pressure in the passage 42 results in a gradual engage- The construction is such that iii I ment or increased drive through the hydraulic clutch mechanism ll connecting the rotor II and drum. section II. For each given altitude there is a preferred pressure to be established inthe passage 02.. The action of the aneroid "I in controlling the hydraulic coupling, increases the pressure in the passage 42 at the lower altitudes and decreases this pressure at thehigher altitudes. A pipe Ill connects spaced portions'of' the line I" so as to be in by-passing relation to the valve Ill and a pressure relief or constant pressure valve In is connected in this by-pass. The aneroid control system just described is operable to vary the rotative speeds of the forward section It of the compressor A from between 5,000 and 8,000 B. P. M. in a typical instance to maintain a constant proportional ratio between the inducted air weight and the flow rate of air for each altitude.

The main rotors ll, 28 and 53 of the power plant are operated at a generally constant rotative speed. The described control system incorporating devices for temperature and pressure regulation of the air, affecting density according to Boyle's law and Charles law, provides a substantially constant volumetric flow of air to these rotors. at different altitudes and translational speeds of the flight vehicle, whereby design Q/N which is the ratio of volumetric flow to rotative speed, is maintained constant for high power plant efficiency.

Having described only a typical form of the invention, I do not wish to be limited to the specific details herein set forth, but wish to reserve to myself any variations or modifications that may appear to those skilled in the art and/or fall within the scope of the following claims.

I claim:

1. In an aircraft power plant having a combustion chamber the combination of; .a multistage compressor for supplying compressed air to the combustion chamber, and control means for maintaining substantially constant conditions 'of the working fluid of the power plant at intermediate points in the internal flow system of the power plant during variations of imposed altitude pressure and temperature, said control means including an intercooler in the path of the air flowing between the stages of the compressor, a radiator, a system for circulating a cooling medium through the intercooler and radiator, thermostatic means sensitive to the temperature of the compressed air at the downstream side of the intercooler for regulating the flow of cooling medium through said system to vary the rate of heat absorption of the intercooler, a compressor rotor at the inlet of saidcompressor, a variable speed drive for said rotor, and means responsive to the pressure in said flow path for controlling said variable speed drive.

2. In an aircraft power plant; the combination of a multi-stage air compressor including a compressor stage having an annular discharge passage, another compressor stage having an annular air receiving passage, and having a third annular passage connecting said discharge and receiving passages. an annular intercooler in said third passage to be in the path of the air flowin between said stages, a radiator, a system for circulating a cooling medium through the intercooler and radiator to absorb heat from the air at the intercooler and to reject the heat at the radiator. and means for controlling the flow of cooling medium through said system to govern the heat absorption .rate of the intercooler including 14, a temperature responsive device arranged inlaid third passage at the downstream side of the intercoolen.

8. In an aircraft powerplant, a multi stage' air compressor, an intercooler arranged in the path of the air flowing between the stages of the compressor, a radiator, a conduit system for circulat ing a cooling medium" through said intercooler and radiator, said system having a by-pass for by-passing said medium around the radiator, valve means for the by-pass .for regulating the flow of said medium through said radiator, and

valve, for controlling the by-pass, and means "sensitive to the temperature of the compressed air in said passage at the downstream side of the intercooler for regulating the valve.

5. In an aircraft power plant, a multi-stage air compressor, an intercooler arranged in the path of the air flowing between the stages of the compressor, a radiator, a conduit system for circulating a cooling medium through said intercooler and radiator, said system having a bypass for by-passing said medium around the,

radiator, a fluid pressure actuated valve means for controlling the by-pass, and thermostatic means sensitive to the temperature of the air at the downstream side of the intercooler for governing the application of air compressed by said compressor to said valve to regulate the same.

6. In an aircraft power plant, a multi-stage air compressor, an intercooler-arranged in the path of the air flowing between the stages of the compressor, a radiator, a conduit system for circulating a cooling medium through said intercooler and radiator, said system having a by-pass for by-passing said medium around the radiator, a valve for controlling the by-pass, a piston for operating the valve, a system for delivering air compressed by said compressor to the piston to actuate the same, and thermostatic means affected bythetemperature of the compressed air at the downstream side of the intercooler for regulating the delivery of the actuating compressed air to the piston.

7. In an aircraft power plant, a multi-stage air compressor, an intercooler arranged in the on path of the air flowing between the stages of the compressor, a radiator, a conduit system for circulating a cooling medium through said intercooler and radiator, said system having a by-pass for by-passing said medium around the radiator, a valve controlling the by-pass, a cylinder and piston device for operating the valve, :3. line for carrying compressed air compressed by the compressor to said device to operate the same, and thermostatic means responsive to the temperature of the compressed air for controlling said line.

8. In a power plant having a gas turbine with an exhaust pipe and an augmenter passage around the exhaust pipe. the combination of a first stage compressor, a second stage compressor,

by-passing said medium around the radiator, a

- 15 an air passage between and directly connecting said compressors, an intercooler arranged across said passage for absorbing heat from the compressed air flowing from the first stage compressor to the-second stage compressor, a duct for marrying atmospheric air to the augmenter passage, a radiator in the ausmenter passage to. be

in the path or said atmospheric air, a system for the radiator.

'- .9. In a power plant. a first compressor having a,jmain rotor, and a separate rotor section at its inlet, a second compressor, means for driving the .second compressor and the main rotor of the first compressor, a variable speed 'drive for said rotor section, an intercooler in the air flow path between said compressors. means sensitive to the .temperature 01' the compressed air in said fiow .path for adjusting the heat absorption rate of the intercooler, and means sensitive to the pres- .sure .of the air in said fiowlpath for controlling ,said variable speed drive.

10. In a power plant, a first compressor having a main rotor, and a separate rotor section at its inlet,.a second compressor, means for driving the second compressor and the main rotor of the first compressor, a variable speed drive for said. rotor section, an intercooler in the air flow path between said compressors, a coolant circulating system for the intercooler, thermostatic means sensitive to the temperature of the compressed air in said flow path for controlling said system, and means responsive to the pressure in said flow path for controlling said variable speed drive.

11. In a power plant, a multi-stage axial fiow '4 1 air compressor including an annular air fiow passage connecting the stages thereof, anannular intercooler arranged in -said --annuiar passage to-be inthc path of theairfiowing between the stages of the compressor, a radiator, a system for circulating a cooling medium through the intercoolerand radiator, and means sensitive to the temperature or the compressed airior regulating said system to govern the heat absorption rate of the intercooler, said means including a thermostat device extending transversely across said air fiow passage at the downstream side of the intercooler to be sensitive to the average temperature of the air iiow through said passage, and valve means controlled lay-said device for regulating the flow oi said medium to the radiator.

NATHAN 0.. PRICE.

REFERENCES CITED The following references are oi record in thetile of this patent:

STATES PATE T Number Name Date 1,045,981 De Fen-anti Dec."3 1912 1,128,265 Wittemann Feb/9,1915 1,582,028- Dunn Apr. 27, 1928 2,077,625 Higgins "ram. 20, 1937 2,078,958 Lyshoim -4 May 4, 1937 2,342,164 Plnkel s. Feb. 22, 1944 2,346,178 Mercier Apr. .11, 1944 2,361,691 Jendrassik Oct. 31,1944 2,372,272 Helmore Mar. 27, 1945 2,390,161 Mercier Dec. 4, 1945 2,398,484 Allen et al. Mar. 12, 1948 2,403,398 Reggio July 2, 1948 2,428,830 Birmann Oct. 14, 1947 FOREIGN PATENTS Number Country Date 445,550 Great Britain Apr. 9. 1938 

